Stress Distribution in Cantilever Beams with Different Hole Shapes: A Numerical Analysis

The main duty of engineers is to guarantee that structures are both erect and adhere to codes, which proves their outstanding functionality and economic viability. In today's elastic materials, the von Mises stress values have to be verified when examining fatigue or failure. In the domains of heavy lifting, robotics, mechanical and offshore engineering, oil and gas engineering, and civil engineering, the Von Mises criteria are among the most often used benchmarks for assessing productivity conditions. In this study, seven I-beams models will be built, the first model without holes and the other six models with holes in various shapes (square, triangular, circular, hexagonal, and rectangular). The ANSYS program will be used to solve it using the finite element method. For the upper surface of these models, equal loads will be applied. The findings demonstrate that the shear stress values for the seven models were less than the shear stress values of the metal, which came to (370MPa), in line with the theory of maximum shear stress. With a value of (62.7MPa), the second-best model was the best. One of the most important conclusions when comparing the values of von Mess stresses with the von Mess theory of stress is that the third model (with rectangular openings) performed better than the other models when compared to the first model because its value was the same in both models (370MPa). The seventh model (hexagonal holes) had the lowest maximum value of stress intensity at 261MPa, per the results. being aware that this model weighs (70Kg) less than the first.